Singulation conveyor system using advanced camera to collect the information about package’s position, package’s outline, package’s adhesion degree, then transfer these information to the ‘Recognition & Algorithm Software’，it is mainly composed of Divergence Model, Separation Model, Vision System Model, Electrical Control Model and Centered Section.

It can be designed at the front of various automated sorting solutions. The main function is to auto-separate, auto-space and auto-queue up the mixed packages before entering the sorting lines, so that the messy packages become single rows according to the specified spacing. The "formation" passes in an orderly manner and enters DWS or automated sorting equipment one by one, which greatly improves the success rate and accuracy of parcel sorting.

Features:

A: Labor Saving

--The capacity of standard designed Singulation is 5000 PPH in theory, and the efficiency of manual feeding is 1000-1300 PPH. According to this calculation, one Singulation can replace 4-5 labors.
--Friendly with the future business volume, no need to increase manpower so that to  reduce long-term investment.
--Eliminate problems such as difficult recruitment and wage increases each year (according to Research, labor costs increase by 18%-25% each year, and the implementation of tax reform policies will put more pressure on companies to recruit workers.

B: Efficiency Improving

--Singulation is a key link in the realization of the automatic matrix sorting system, which can effectively improve the overall efficiency of the site.
--Break through the production capacity limitation, solve the bottleneck problem of production capacity, and increase the unit area output of the site.

--Effectively respond to special periods such as e-commerce festivals, without temporarily increasing costs.

Specification:

Item	Parameter	Item	Parameter
Working Mode	Separation Mode or Pipeline Mode	Package Shape	“Non-Rolling” Packages
Capacity	5000PPH(Packages Per Hour)	Speed of Divergence Module	0.8m/s~1.2m/s
Package Weight	Min 0.2kg~Max 35kgs	Speed of Separation Module	1.2m/s~2m/s
Package Dimensions	100*100*15mm~1000*1000*1000mm	Separation Success Rate	≥99%
Applications	Not limited by the degree of clutter and density	Working Temperature	-10~50 °C
	Adapt to diffuse reflection packages with surface reflectance bigger than 10%	Working humidity	20%~90% RH(Non-Condensing)

Vision System Control Topology Diagram

Advantages

1. High-precision contour recognition algorithm, self-developed auto-space control and adjustment, support separation of packages left and right, front and rear adhesion.
2. The optical infrared binocular camera used in its visual recognition system has high stability and can resist ambient light interference.
3. High-precision contour recognition algorithm to locate packages as low as 15mm.
4. Modular and stable design, convenient installation and maintenance, high return on investment.
5. Make messy and mixed packages automatically separate and queue up, then enter DWS and various automatic sorting equipment in an orderly manner.
6. Reduce manual operation errors, and the accuracy of parcel sorting can be up to 99%.
7. Friendly with various types of packages such as cartons, soft bags, woven bags, etc., with a maximum efficiency up to 5000 packages/hour, which greatly improves efficiency.
8. The size of each module can be customized according to the actual needs of customers.